With the rapid iteration of humanoid robot technology, the performance of servo motors—the "joints" of these robots—directly determines the overall motion accuracy and response speed. As the core magnetic circuit component of this "motion heart," the precision, stacking factor, and core loss control of motor laminations have become the most critical pain points for global motor designers.
As a source manufacturing factory in China with years of deep expertise in custom motor lamination processing, we fully understand the stringent supply chain requirements of overseas clients. Taking the 2nd Hangzhou International Humanoid Robot and Robotics Technology Exhibition (HRTE 2026) as an opportunity, we aim to step beyond the traditional "exhibitor" perspective. From the standpoint of a manufacturing partner, we want to showcase to global motor designers and buyers how we solve the challenges of miniaturization and high power density in humanoid robot motors through precision manufacturing.
Generic laminations can no longer meet the pursuit of ultimate performance in humanoid robots. Our core advantage lies in our full-case customization capabilities, providing one-stop services from mold development to final product delivery, perfectly aligned with global designers' drawings and parameters.
| Application Scenario | Core Customization Pain Points | Our Solutions |
|---|---|---|
| Humanoid Robot Joint Motors | Extreme miniaturization, high torque density | Utilizing ultra-thin JFE 10JNEX900 high-silicon steel, precision progressive die stamping to ensure high stacking factors and ultra-low core loss. |
| Precision Servo Drives | Fast response speed, low core loss | Opting for high-grade silicon steel like 20JNEH1200, optimizing slot fill ratio and magnetic circuit design to reduce high-frequency eddy current losses. |
| Micro Special Motors | Complex structures, strict tolerances | Tolerances strictly controlled at the ±0.01mm level, supporting various stacking processes including self-bonding, riveting, and welding. |
Factory Perspective: We don't just stamp steel sheets; we manufacture precision magnetic circuit systems. For robot motors, we can handle complex structures with extremely small apertures and narrow slot widths, ensuring the precision of every silicon steel sheet reaches the micron level.
As a Chinese factory directly engaging with overseas projects, we leverage the complete local industrial chain to provide value that exceeds global expectations.
High-end motors cannot exist without top-tier magnetic materials. We maintain close partnerships with leading international steel mills like JFE Japan, ensuring a stable supply and processing capability for cutting-edge materials such as 10JNEX900 (ultra-thin high-silicon steel with over 6.5% silicon content) and 20JNEH1200. With their extremely low core loss and superior magnetic permeability, these materials perfectly adapt to the high-frequency operation needs of humanoid robot joint motors, helping clients achieve leapfrog improvements in motor efficiency.
We own our internal mold workshop and stamping production lines, eliminating intermediaries.
Rapid Prototyping: For overseas R&D projects, we provide fast tooling solutions to shorten R&D cycles.
Cost Advantage: Compared to European, American, and Japanese suppliers, our custom tooling costs and mass production unit prices offer significant advantages, helping buyers reduce overall costs.
Flexible Production: Whether it is small-batch R&D prototyping or large-scale mass production, we can handle it all flexibly.
We don't just execute drawings; we provide engineering advice. Our technical team can directly interface with overseas engineers, understanding Western design habits and testing standards. During the mold design phase, we can intervene with DFM (Design for Manufacturing) analysis to optimize structures for easier production without compromising motor performance.
To give you a more intuitive understanding of our strength, here are our core process parameters for high-end motor projects:
Stamping PrecisionUp to ±0.005mm (for critical mating dimensions).
Material ThicknessPerfectly supports stamping of ultra-thin and conventional silicon steel sheets from 0.1mm to 1.0mm (e.g., 0.1mm/0.2mm ultra-thin specifications).
Stacking Processes:
Self-bonding: Ideal for high-speed automated production; glue-free and high-temperature resistant.
Bonding / Back-lacquering: Perfect for irregular or ultra-thin laminations, resulting in extremely low core loss.
Welding / Riveting: Structurally robust, suitable for high-torque motors.
Post-processing: Providing a full suite of services including deburring, cleaning, and insulation coating.
HRTE 2026 in Hangzhou marks our official "unveiling" to the global market. We hope to demonstrate to the world: China not only has massive production capacity but also possesses high-precision, customizable, and trustworthy lamination manufacturing capabilities.
If you are seeking a stable lamination supplier for humanoid robots, precision servo motors, or micro-drive systems, whether you need preliminary drawing evaluations, sample prototyping, or long-term mass procurement, we look forward to connecting with you.
Let us empower the global intelligent equipment and humanoid robot industries with high-quality motor laminations!
Youyou Technology Co., Ltd. specializes in the manufacture of backlack precision cores made of various soft magnetic materials, including backlack silicon steel, ultra-thin silicon steel, and backlack specialty soft magnetic alloys. We utilize advanced manufacturing processes for precision magnetic components, providing advanced solutions for soft magnetic cores used in key power components such as high-performance motors, high-speed motors, medium-frequency transformers, and reactors.
The company Self-bonding precision core products currently include a range of silicon steel cores with strip thicknesses of 0.05mm(ST-050), 0.1mm(10JNEX900/ST-100), 0.15mm, 0.2mm(20JNEH1200/20HX1200/ B20AV1200/20CS1200HF), and 0.35mm(35JNE210/35JNE230/ B35A250-Z/35CS230HF), as well as specialty soft magnetic alloy cores including Soft Magnetic Alloy 1J22/1J50/1J79.
As an stator and rotor lamination bonding stack manufacturer in China, we strictly inspect the raw materials used to make the laminations.
Technicians use measuring tools such as calipers, micrometers, and meters to verify the dimensions of the laminated stack.
Visual inspections are performed to detect any surface defects, scratches, dents, or other imperfections that may affect the performance or appearance of the laminated stack.
Because disc motor lamination stacks are usually made of magnetic materials such as steel, it is critical to test magnetic properties such as permeability, coercivity, and saturation magnetization.
The stator winding is a fundamental component of the electric motor and plays a key role in the conversion of electrical energy into mechanical energy. Essentially, it consists of coils that, when energized, create a rotating magnetic field that drives the motor. The precision and quality of the stator winding directly affects the efficiency, torque, and overall performance of the motor.
We offer a comprehensive range of stator winding services to meet a wide range of motor types and applications. Whether you are looking for a solution for a small project or a large industrial motor, our expertise guarantees optimal performance and lifespan.
Epoxy powder coating technology involves applying a dry powder which then cures under heat to form a solid protective layer. It ensures that the motor core has greater resistance to corrosion, wear and environmental factors. In addition to protection, epoxy powder coating also improves the thermal efficiency of the motor, ensuring optimal heat dissipation during operation.
We have mastered this technology to provide top-notch epoxy powder coating services for motor cores. Our state-of-the-art equipment, combined with the expertise of our team, ensures a perfect application, improving the life and performance of the motor.
Injection molding insulation for motor stators is a specialized process used to create an insulation layer to protect the stator's windings.
This technology involves injecting a thermosetting resin or thermoplastic material into a mold cavity, which is then cured or cooled to form a solid insulation layer.
The injection molding process allows for precise and uniform control of the thickness of the insulation layer, guaranteeing optimal electrical insulation performance. The insulation layer prevents electrical short circuits, reduces energy losses, and improves the overall performance and reliability of the motor stator.
In motor applications in harsh environments, the laminations of the stator core are susceptible to rust. To combat this problem, electrophoretic deposition coating is essential. This process applies a protective layer with a thickness of 0.01mm to 0.025mm to the laminate.
Leverage our expertise in stator corrosion protection to add the best rust protection to your design.
The thickness of motor core lamination steel grades includes 0.05/0.10/0.15/0.20/0.25/0.35/0.5MM and so on. From large steel mills in Japan and China. There are ordinary silicon steel and 0.065 high silicon silicon steel. There are low iron loss and high magnetic permeability silicon steel. The stock grades are rich and everything is available..
In addition to stamping and laser cutting, wire etching, roll forming, powder metallurgy and other processes can also be used. The secondary processes of motor laminations include glue lamination, electrophoresis, insulation coating, winding, annealing, etc.
You can send us your information, such as design drawings, material grades, etc., by email. We can make orders for our motor cores no matter how big or small, even if it is 1 piece.
Our motor laminate lead times vary based on a number of factors, including order size and complexity. Typically, our laminate prototype lead times are 7-20 days. Volume production times for rotor and stator core stacks are 6 to 8 weeks or longer.
Yes, we offer OEM and ODM services. We have extensive experience in understanding motor core development.
The concept of rotor stator bonding means using a roll coat process that applies an insulating backlack bonding agent to the motor lamination sheets after punching or laser cutting. The laminations are then put into a stacking fixture under pressure and heated a second time to complete the cure cycle. Bonding eliminates the need for a rivet joints or welding of the magnetic cores, which in turn reduces interlaminar loss. The bonded cores show optimal thermal conductivity, no hum noise, and do not breathe at temperature changes.
Absolutely. The glue bonding technology we use is designed to withstand high temperatures. The adhesives we use are heat resistant and maintain bond integrity even in extreme temperature conditions, which makes them ideal for high-performance motor applications.
Glue dot bonding involves applying small dots of glue to the laminates, which are then bonded together under pressure and heat. This method provides a precise and uniform bond, ensuring optimal motor performance.
Self-bonding refers to the integration of the bonding material into the laminate itself, allowing the bonding to occur naturally during the manufacturing process without the need for additional adhesives. This allows for a seamless and long-lasting bond.
Yes, bonded laminations can be used for segmented stators, with precise bonding between the segments to create a unified stator assembly. We have mature experience in this area. Welcome to contact our customer servic.
Looking for a reliable stator and rotor lamination Self-adhesive Cores stack Manufacturer from China? Look no further! Contact us today for cutting-edge solutions and quality stator laminations that meet your specifications.
Contact our technical team now to obtain the self-adhesive silicon steel lamination proofing solution and start your journey of high-efficiency motor innovation!
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