Empowering the "Heart" of Humanoid Robots: The Precision Manufacturing Path of a Chinese Motor Core Custom Factory​

An Invitation for Global Designers and Buyers Ahead of HRTE 2026

With the rapid iteration of humanoid robot technology, the performance of servo motors—the "joints" of these robots—directly determines the overall motion accuracy and response speed. As the core magnetic circuit component of this "motion heart," the precision, stacking factor, and core loss control of motor laminations have become the most critical pain points for global motor designers.

As a source manufacturing factory in China with years of deep expertise in custom motor lamination processing, we fully understand the stringent supply chain requirements of overseas clients. Taking the 2nd Hangzhou International Humanoid Robot and Robotics Technology Exhibition (HRTE 2026) as an opportunity, we aim to step beyond the traditional "exhibitor" perspective. From the standpoint of a manufacturing partner, we want to showcase to global motor designers and buyers how we solve the challenges of miniaturization and high power density in humanoid robot motors through precision manufacturing.

Why Do Humanoid Robot Motors Require "Custom Non-Standard" Laminations?

Generic laminations can no longer meet the pursuit of ultimate performance in humanoid robots. Our core advantage lies in our full-case customization capabilities, providing one-stop services from mold development to final product delivery, perfectly aligned with global designers' drawings and parameters.

Our Customization Capabilities:

Application Scenario Core Customization Pain Points Our Solutions
Humanoid Robot Joint Motors Extreme miniaturization, high torque density Utilizing ultra-thin JFE 10JNEX900 high-silicon steel, precision progressive die stamping to ensure high stacking factors and ultra-low core loss.
Precision Servo Drives Fast response speed, low core loss Opting for high-grade silicon steel like 20JNEH1200, optimizing slot fill ratio and magnetic circuit design to reduce high-frequency eddy current losses.
Micro Special Motors Complex structures, strict tolerances Tolerances strictly controlled at the ±0.01mm level, supporting various stacking processes including self-bonding, riveting, and welding.

Factory Perspective: We don't just stamp steel sheets; we manufacture precision magnetic circuit systems. For robot motors, we can handle complex structures with extremely small apertures and narrow slot widths, ensuring the precision of every silicon steel sheet reaches the micron level.

Core Competitiveness of a Chinese Source Factory: Why Choose Us?

As a Chinese factory directly engaging with overseas projects, we leverage the complete local industrial chain to provide value that exceeds global expectations.

  1. Top-Tier Material Supply Chain, Breaking Through Performance Bottlenecks

    High-end motors cannot exist without top-tier magnetic materials. We maintain close partnerships with leading international steel mills like JFE Japan, ensuring a stable supply and processing capability for cutting-edge materials such as 10JNEX900 (ultra-thin high-silicon steel with over 6.5% silicon content) and 20JNEH1200. With their extremely low core loss and superior magnetic permeability, these materials perfectly adapt to the high-frequency operation needs of humanoid robot joint motors, helping clients achieve leapfrog improvements in motor efficiency.

  2. Direct Factory Supply, Ultimate Cost-Effectiveness and Delivery Speed

    We own our internal mold workshop and stamping production lines, eliminating intermediaries.

    • Rapid Prototyping: For overseas R&D projects, we provide fast tooling solutions to shorten R&D cycles.

    • Cost Advantage: Compared to European, American, and Japanese suppliers, our custom tooling costs and mass production unit prices offer significant advantages, helping buyers reduce overall costs.

    • Flexible Production: Whether it is small-batch R&D prototyping or large-scale mass production, we can handle it all flexibly.

  3. Technical Alignment, Acting as the Designer's "External Brain"

    We don't just execute drawings; we provide engineering advice. Our technical team can directly interface with overseas engineers, understanding Western design habits and testing standards. During the mold design phase, we can intervene with DFM (Design for Manufacturing) analysis to optimize structures for easier production without compromising motor performance.

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Processing Factories offer One Stop Customized Solutions For 10Jnex900 and 20Jneh1200 Cores Direct Supply From the Source Factory How Do Chinese Core Processing Factories Help Global Buyers Significantly Reduce Overall Costs Empowering Servo Motors A Chinese Precision Processing Factory Reveals the Low Iron Loss Manufacturing Secrets of 10Jnex900 and 20Jneh1200 Empowering the Heart of Robots How Do Chinese Core Processing Plants Reshape Servo Motors With High End Materials Face To Face At the Exhibition How Chinese Iron Core Processing Plants Deeply Connect With Overseas Engineers On Technical Needs From Blueprints To Mass Production Chinese Source Processing Plants Will Showcase their Full Service Customization Capabilities At the Hangzhou Humanoid Robot Exhibition From Blueprints To Reality How Do Chinese Source Factories Use 10Jnex900 and 20Jneh1200 To Customize Non Standard Cores For Overseas Clients From Material To Finished Product How Do Chinese Custom Processing Factories Use 10Jnex900 and 20Jneh1200 To Reshape the Heart of Robots From Top Grade Silicon Steel To Precision Finished Products How Do Chinese Processing Plants Provide One Stop Manufacturing For High End Motors Overseas How Can the Rapid Prototyping Solutions of Chinese Source Processing Factories Save Your Robot Projects Hrte 2026 Exhibitor Guide Finding Reliable Humanoid Robot Joint Motor Core Processing Plants Join the 2026 Hangzhou Robotics Exhibition and Directly Connect With A Chinese Core Processing Factory Specializing In 10Jnex900 and 20Jneh1200 Cores Looking For A Cost Effective Supply Chain Chinese Iron Core Processing Plants Directly Supply Precision Machining Services For 10Jnex900 and 20Jneh1200 Mastering the Japanese Jfe 10Jnex900 How Does A Chinese Iron Core Processing Plant Break Through the Performance Bottleneck of Humanoid Robot Motors Mastering Top Tier Silicon Steel A Chinese Core Processing Factories In Depth Analysis of the Stamping and Stacking Processes of 10Jnex900 and 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Showcasing Our Manufacturing Capabilities

To give you a more intuitive understanding of our strength, here are our core process parameters for high-end motor projects:

  • Stamping PrecisionUp to ±0.005mm (for critical mating dimensions).

  • Material ThicknessPerfectly supports stamping of ultra-thin and conventional silicon steel sheets from 0.1mm to 1.0mm (e.g., 0.1mm/0.2mm ultra-thin specifications).

  • Stacking Processes:

    • Self-bonding: Ideal for high-speed automated production; glue-free and high-temperature resistant.

    • Bonding / Back-lacquering: Perfect for irregular or ultra-thin laminations, resulting in extremely low core loss.

    • Welding / Riveting: Structurally robust, suitable for high-torque motors.

  • Post-processing: Providing a full suite of services including deburring, cleaning, and insulation coating.

The Hangzhou Rendezvous: A Sincere Invitation to Global Partners

HRTE 2026 in Hangzhou marks our official "unveiling" to the global market. We hope to demonstrate to the world: China not only has massive production capacity but also possesses high-precision, customizable, and trustworthy lamination manufacturing capabilities.

If you are seeking a stable lamination supplier for humanoid robots, precision servo motors, or micro-drive systems, whether you need preliminary drawing evaluations, sample prototyping, or long-term mass procurement, we look forward to connecting with you.

Let us empower the global intelligent equipment and humanoid robot industries with high-quality motor laminations!

📩 Contact Us Now for a Custom Solution

  • Exhibition Dates: May 14–16, 2026
  • Exhibition Venue: Hangzhou Grand Convention and Exhibition Center
  • Business Scope: Motor stator and rotor laminations, precision stamped parts, mold development
  • Email: [email protected]
  • Phone / WhatsApp / WeChat: +086-18826897469

About Youyou Technology

Youyou Technology Co., Ltd. specializes in the manufacture of backlack precision cores made of various soft magnetic materials, including backlack silicon steel, ultra-thin silicon steel, and backlack specialty soft magnetic alloys. We utilize advanced manufacturing processes for precision magnetic components, providing advanced solutions for soft magnetic cores used in key power components such as high-performance motors, high-speed motors, medium-frequency transformers, and reactors.

The company Self-bonding precision core products currently include a range of silicon steel cores with strip thicknesses of 0.05mm(ST-050), 0.1mm(10JNEX900/ST-100), 0.15mm, 0.2mm(20JNEH1200/20HX1200/ B20AV1200/20CS1200HF), and 0.35mm(35JNE210/35JNE230/ B35A250-Z/35CS230HF), as well as specialty soft magnetic alloy cores including Soft Magnetic Alloy 1J22/1J50/1J79.

Quality Control for Lamination Bonding Stacks

As an stator and rotor lamination bonding stack manufacturer in China, we strictly inspect the raw materials used to make the laminations.

Technicians use measuring tools such as calipers, micrometers, and meters to verify the dimensions of the laminated stack.

Visual inspections are performed to detect any surface defects, scratches, dents, or other imperfections that may affect the performance or appearance of the laminated stack.

Because disc motor lamination stacks are usually made of magnetic materials such as steel, it is critical to test magnetic properties such as permeability, coercivity, and saturation magnetization.

Quality Control For Adhesive Rotor and Stator Laminations

Other Motor Laminations Assembly Process

Stator Winding Process

The stator winding is a fundamental component of the electric motor and plays a key role in the conversion of electrical energy into mechanical energy. Essentially, it consists of coils that, when energized, create a rotating magnetic field that drives the motor. The precision and quality of the stator winding directly affects the efficiency, torque, and overall performance of the motor.

We offer a comprehensive range of stator winding services to meet a wide range of motor types and applications. Whether you are looking for a solution for a small project or a large industrial motor, our expertise guarantees optimal performance and lifespan.

Motor Laminations Assembly Stator Winding Process

Epoxy powder coating for motor cores

Epoxy powder coating technology involves applying a dry powder which then cures under heat to form a solid protective layer. It ensures that the motor core has greater resistance to corrosion, wear and environmental factors. In addition to protection, epoxy powder coating also improves the thermal efficiency of the motor, ensuring optimal heat dissipation during operation.

We have mastered this technology to provide top-notch epoxy powder coating services for motor cores. Our state-of-the-art equipment, combined with the expertise of our team, ensures a perfect application, improving the life and performance of the motor.

Motor Laminations Assembly Epoxy Powder Coating For Motor Cores

Injection Molding of Motor Lamination Stacks

Injection molding insulation for motor stators is a specialized process used to create an insulation layer to protect the stator's windings.

This technology involves injecting a thermosetting resin or thermoplastic material into a mold cavity, which is then cured or cooled to form a solid insulation layer.

The injection molding process allows for precise and uniform control of the thickness of the insulation layer, guaranteeing optimal electrical insulation performance. The insulation layer prevents electrical short circuits, reduces energy losses, and improves the overall performance and reliability of the motor stator.

Motor Laminations Assembly Injection Molding of Motor Lamination Stacks

Electrophoretic coating/deposition technology for motor lamination stacks

In motor applications in harsh environments, the laminations of the stator core are susceptible to rust. To combat this problem, electrophoretic deposition coating is essential. This process applies a protective layer with a thickness of 0.01mm to 0.025mm to the laminate.

Leverage our expertise in stator corrosion protection to add the best rust protection to your design.

Electrophoretic Coating Deposition Technology For Motor Lamination Stacks

FAQS

What thicknesses are there for motor lamination steel? 0.1MM?

The thickness of motor core lamination steel grades includes 0.05/0.10/0.15/0.20/0.25/0.35/0.5MM and so on. From large steel mills in Japan and China. There are ordinary silicon steel and 0.065 high silicon silicon steel. There are low iron loss and high magnetic permeability silicon steel. The stock grades are rich and everything is available..

What manufacturing processes are currently used for motor lamination cores?

In addition to stamping and laser cutting, wire etching, roll forming, powder metallurgy and other processes can also be used. The secondary processes of motor laminations include glue lamination, electrophoresis, insulation coating, winding, annealing, etc.

How to order motor laminations?

You can send us your information, such as design drawings, material grades, etc., by email. We can make orders for our motor cores no matter how big or small, even if it is 1 piece.

How long does it usually take you to deliver the core laminations?

Our motor laminate lead times vary based on a number of factors, including order size and complexity. Typically, our laminate prototype lead times are 7-20 days. Volume production times for rotor and stator core stacks are 6 to 8 weeks or longer.

Can you design a motor laminate stack for us?

Yes, we offer OEM and ODM services. We have extensive experience in understanding motor core development.

What is the advantages of bonding vs welding on rotor and stator?

The concept of rotor stator bonding means using a roll coat process that applies an insulating backlack bonding agent to the motor lamination sheets after punching or laser cutting. The laminations are then put into a stacking fixture under pressure and heated a second time to complete the cure cycle. Bonding eliminates the need for a rivet joints or welding of the magnetic cores, which in turn reduces interlaminar loss. The bonded cores show optimal thermal conductivity, no hum noise, and do not breathe at temperature changes.

Can glue bonding withstand high temperatures?

Absolutely. The glue bonding technology we use is designed to withstand high temperatures. The adhesives we use are heat resistant and maintain bond integrity even in extreme temperature conditions, which makes them ideal for high-performance motor applications.

What is glue dot bonding technology and how does it work?

Glue dot bonding involves applying small dots of glue to the laminates, which are then bonded together under pressure and heat. This method provides a precise and uniform bond, ensuring optimal motor performance.

What is the difference between self-bonding and traditional bonding?

Self-bonding refers to the integration of the bonding material into the laminate itself, allowing the bonding to occur naturally during the manufacturing process without the need for additional adhesives. This allows for a seamless and long-lasting bond.

Can bonded laminates be used for segmented stators in electric motors?

Yes, bonded laminations can be used for segmented stators, with precise bonding between the segments to create a unified stator assembly. We have mature experience in this area. Welcome to contact our customer servic.

Are you ready?

Start stator and rotor lamination Self-adhesive Cores stack Now!

Looking for a reliable stator and rotor lamination Self-adhesive Cores stack Manufacturer from China? Look no further! Contact us today for cutting-edge solutions and quality stator laminations that meet your specifications.

Contact our technical team now to obtain the self-adhesive silicon steel lamination proofing solution and start your journey of high-efficiency motor innovation!

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