1. I Fisika gi i Tatte: Sa' hafa na para ta cho'gue i 0.1mm na Ultra-Thin Gauge?
Gi duranten i mobimienton robot, i motor siha ni' manma'a'agang "joint motors" manma'a'agang "start-stops", "high-frequency inverter driving", yan "instant high-torque overloads". Gi este na prugråma, i stator core loss (iron loss, Pfe) i primet na rason na u fanma'å'ñao i motor yan u fanma'å'ñao i efficiency.
I todu na pineddong gi i sanhilo' konsiste gi i pineddong i hysteresis (Ph) yan i pineddong i eddy current (Pe):
(Attension: d i tina'lo' i laminasion, f i frekuensian i magnetic field, Bm i densidad i flux, yan ke i eddy current coefficient.)
I fotmula ha na'annok na i linachi i eddy current proporsionåt gi i kuadrao i tina'lo' i laminasion (d2). Yanggen ma na'menos i tina'lo' ginen 0.35mm asta 0.10mm, siña ha na'menos i tina'lo'-ña i eddy current asta 8% gi i fine'nina na balotu-ña.
Insight put i Manmafa'tinas: Yanggen ma na'menos i linachi i iron gi i takhilo' na frekuensiha siha, kumeke'ilekña na i inañadi i minannå'i gi i takhilo' na lina'la' pat gi i takhilo' na frekuensiha na PWM switching. Para i dikike', fanless na lugåt siha ni' manma'a'agang "robot joint", i makontrola i inañadi i temperatura i klaru na manera para u ma'ebita i permanente na demagnetization i magnet yan u ma'a'atan i ineksakto i servo.
2. Inayek i Grådon Materiåt yan Kumparasion i Aplikåsion
Gi i meggai na såkkan na eksperensian-ña gi i core stamping yan slow-feed wire EDM / laser prototyping, i Youyou Company ha supotte un gof takhilo' na gå'ga' ni' ma fa'tinas para diferentes na aplikasion robotic joint:
| Tina'lo' i Laminasion | Tipikat na Grådo siha / Espesifikåsion siha | I mas impottånte na kinalamten fisikåt | Tipikun Aplikasion Motor Robot |
|---|---|---|---|
| 0.10mm - 0.12mm | JFE 10JNEX900 (In-Stock)<br>B10AHV900M, NO10, 10CS1300 | Ultra-bahu na takhilo' na frekuensian iron loss, takhilo' na permeabilidåt, ma'o'o'ppe para 400HzC10kHz | Manma'å'ñao na motor siha ni' manma'å'ñao, high-RPM / dinanña' na frameless torque motor stators |
| 0.15mm | B15AHV900M, NO15, 15CS1200 | I mas maolek na inafekta entre i pineddong i åcho' yan i efisiensian i estao | Motor siha ni' taya' frame-niha ni' manma'a'agang "humanoid joint", manma'a'agang "rotary servo actuators" |
| 0.20mm | 20WAV1200, B20AV1300 | Ti gof åpmam, maolek i che'cho'-ña gi i takhilo' na frekuensiha | I manma'gås-ñiha i manma'gås-ñiha, i manma'gås-ñiha, i manma'gås-ñiha |
3. Bentaha gi i Stock: JFE 10JNEX900 (0.10mm) Listo na Stock
Gi i 0.10mm na sektor ni' gof dikike', i 10JNEX900 (Super E-Core series) ginen JFE Steel, ma'usa para i aplikasion siha ni' takhilo' i frekuensiha yan i densidad-ña. Lao, i lå'la' na tiempon inatan yan i takhilo' na kantidån minimum na otden (MOQ) para i manma'importa na ultra-thin coils, ma na'fanlamen i prohektos R&D.
I kompanihan Youyou ha na'siguru na guaha inbentariu-ña gi i orihinat na JFE 10JNEX900 na bobina siha, ya ha na'i inayuda ginen i råsan materiåt asta i rápido na prutotipu siha:
- Ekstremo na Takhilo' na Frekuensiha: Gi i frekuensian magnet gi hilo' 1kHz, i linachi i core ha' 1/10th gi i tradisiunåt na 0.35mm na asero, ya ha na'menos i inañadi i temperaturan i stator gi papa' i frekuensiha ni' diferentes.
- Takhilo' na Permeabilidåt yan Densidad Flux: Ha na'siguru na mas takhilo' i permeabilidåt gi i takhilo' na frekuensiha siha, ha na'menos i eksitasion yan ha na'lå'la' i torque constant (K<sub>t</sub>).
- Rapid Prototyping Response: Ma'usa i fabrikan-måmi na coil, ya in na'siguru na åpmam i sample turnaround para u ayuda i kliente siha muna'akselera i testing para i coreless yan frameless joint motors.
4. Proseson Manmafa'tinas: 0.1mm Ultra-Thin Steel + Backlack (Self-Bonding) Technology
I 0.10mm na silicon steel sheet taiguihi i papet ya gof difisit para u ma'usa. I maneran inetnon taiguihi i interlocking (riveting), welding, pat cleating ha na'fanlamen i micron-level na insulation coating, ya ha na'fanlamen i inter-lamination short circuits yan i severe localized eddy currents ni' ha na'fanlamen i low-loss na bentaha siha gi i 0.10mm na asero.
Para u ma na'suha este, i Youyou Company ha espesiåtisa i Backlack (Self-Bonding) Precision Stator Core Manufacturing:
- 100% Inter-Lamination Insulation: I self-bonding na kåtga ha na'homlo' gi papa' i minannge' yan i presion gi i precision bonding tools, ya ha na'fanhuyong i rivets yan i welding seams para u na'fanhuyong i short circuits yan u na'fanhuyong i ultra-low loss potential gi 10JNEX900.
- Takhilo' na Stacking Factor yan Structural Rigidity: I ma'gåsi na resin ha na'fandaña' i inter-sheet micro-gaps, ya ha na'fanmetgot i core rigidity, dimensional tolerance precision, yan thermal conductivity.
- Ti Manma'a'ñao yan Ti Manma'a'ñao: I self-bonded na nukleu siha manma'a'ñao sin u fanma'a'ñao gi papa' i takhilo' na lina'la' pat i takhilo' na frekuensian torque ripples, ya ha na'siguru na mas maolek yan mas trankilo i operasion.
Put i Youyou Company
Komu un kompanihan manmafa'tinas i presiun motor siha, i Youyou Company ha espesiålisa gi i ultra-thin lamination stamping yan Backlack self-bonding na teknolohiha siha. Yanggen ta na'siguru na guaha 0.10mm JFE 10JNEX900 na asero, ta na'suha i tiempon-måmi ya ta na'fanmetgot i OEMs para u ma fa'tinas i nuebu na henerasion, high-power-density, ultra-low-loss na solusion siha para i humanoid robot joints, frameless torque motors, yan dexous handless core actuators.
Listo para un na'suha i fuetsa yan i lina'la' i motor-mu siha?
Fanå'gue i gurupon inhenyero-måmi på'go para un risibi i 10JNEX900 na inayuda yan i Backlack DFM na inayek!
